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Automotive / Recalls

Ford Recalls Over 850,000 Vehicles for Fuel Pump Defect

Ford has announced a recall of over 850,000 vehicles in the United States due to a potential defect in the low-pressure fuel pump. This defect can lead to engine stalling, increasing the risk of a crash. The recall affects various 2021-2023...

Ford recalls more than 850,000 vehicles in US over fuel pump defect
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Ford Recalls Over 850,000 Vehicles for Fuel Pump Defect Image via Yahoo

Key Insights

  • Ford is recalling 850,318 vehicles in the U.S. due to a faulty fuel pump.
  • The defect can cause engine stalling, especially in low fuel or hot weather conditions.
  • Affected models include Ford F-150, Mustang, Explorer, Bronco, and Lincoln Aviator and Navigator.
  • The issue stems from a supplier in Chihuahua, Mexico, and changes made in June 2021.
  • Ford is developing a remedy, and owners will be notified by mail for a free repair.

In-Depth Analysis

Ford has issued a recall for more than 850,000 vehicles due to a potential defect in the fuel delivery module that could lead to an engine stall while driving. The recall affects an estimated 850,318 vehicles, with about 10% of those estimated to have the defect.

The issue stems from a low-pressure fuel pump failure caused by internal contamination of the jet pump, particularly in low fuel conditions, and reduced internal clearances that increase friction and sensitivity to vapor lock.

**Affected Models:**

  • 2021-2023 Ford F-550 SD (5,039 vehicles)
  • 2021-2023 Ford F-450 SD (4,393 vehicles)
  • 2021-2023 Ford F-350 SD (30,781 vehicles)
  • 2021-2023 Ford F-250 SD (73,183 vehicles)
  • 2021-2022 Lincoln Navigator (14,358 vehicles)
  • 2021-2023 Lincoln Aviator (24,073 vehicles)
  • 2021-2022 Ford Mustang (24,790 vehicles)
  • 2021-2022 Ford F-150 (455,261 vehicles)
  • 2021-2023 Ford Explorer (76,089 vehicles)
  • 2022 Ford Expedition (32,470 vehicles)
  • 2021-2023 Ford Bronco (109,881 vehicles)

The vehicles involved were produced between July 1, 2021, and July 31, 2022, with some Lincoln Aviator models extending to Dec. 21, 2022, and Ford Bronco models to July 30, 2022.

Ford states that a loss of fuel pressure can lead to an engine stall, increasing the risk of a crash. Drivers may experience warning signs such as poor engine performance (misfiring or running rough), a check engine light or a reduction in engine power before a complete failure. The company notes that fuel pump failure is more likely to occur in low fuel or warm weather conditions.

The defect has been traced to a supplier in Chihuahua, Mexico. An investigation by Ford's Critical Concern Review Group (CCRG) found that changes made by the supplier in June 2021 to accommodate increased build complexity, along with issues with a Tier 3 supplier for the fuel pump pumping chamber, led to the problem.

As of June 6, 2025, Ford had identified 1,860 warranty claims related to the issue. The company says it is not aware of any accidents, fires, injuries, or property damage attributed to this condition.

The remedy for the defect is currently under development. Once available, owners will be notified by mail to take their vehicles to a Ford or Lincoln dealer for free repair.

Dealers were notified of the recall July 8, 2025. Interim owner notification letters are expected to be mailed between July 14 and July 18, 2025. The date for remedy owner notification letters will be announced once the repair solution is finalized.

Owners can contact Ford’s toll-free line at 1-866-436-7332 or a local Ford or Lincoln dealer for specific information regarding their vehicles.

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FAQ

What is the reason for the Ford recall?

The recall is due to a potential low-pressure fuel pump failure that can cause engine stalling.

Which Ford and Lincoln models are affected by the recall?

Affected models include Ford F-150, Mustang, Explorer, Bronco, and Lincoln Aviator and Navigator from 2021-2023.

What should I do if my vehicle is part of the recall?

Owners will be notified by mail to take their vehicles to a Ford or Lincoln dealer for a free repair once the remedy is available. You can also contact Ford’s toll-free line at 1-866-436-7332.

Takeaways

  • Check if your Ford or Lincoln vehicle is among the recalled models.
  • Be aware of potential warning signs like poor engine performance or a check engine light.
  • Contact Ford or your local dealer for more information and to schedule a repair once the remedy is available.
  • Fuel pump failure is more likely to occur in low fuel or warm weather conditions.

Discussion

Do you own one of the affected Ford or Lincoln vehicles? Have you experienced any of the warning signs mentioned? Share your thoughts and experiences in the comments below!

Share this article with others who need to stay ahead of this trend!

Sources

Disclaimer

This article was compiled by Yanuki using publicly available data and trending information. The content may summarize or reference third-party sources that have not been independently verified. While we aim to provide timely and accurate insights, the information presented may be incomplete or outdated.

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